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Netstal presents Industry 4.0 in action at Drinktec

 |  Subj: Engineering products

AtáDrinktec 2017 (September 11ľ15, Messe München, HalláA4, Stand 321), Netstaláwilláproduce 38ámmáclosures forámilk bottles onáanáELION 2200ľ1000. Forátheáfirst time ever, Netstaláandáits systemápartner Intravis willáshowcase aácontrolácircuit link betweenáanáinjection molding machine andáaávisualáinspection system.

Shoot andácap: Live production ofá38ámm single-piece closures.

AtáDrinktec, theáSwiss injection molding systemáprovider Netstaláwilláproduce 38ámm single-piece closures forámilk bottles onáanáELION 2200ľ1000. Shoot andácap: TheáHDPE closures, which weigh just 2.8ágrams, are produced ináaá32ácavity mold fromáz-moulds and, thanks toátheápatented z-slides«, they receive aáfully-functioning tamper evident band inátheámold." Theácycle time is 4.0áseconds. Piovan provides theásystems forátheádrying ofátheámaterialáandádehumidification. Theáwater cooling is made available byáEF Cooling. TheáPET granulate andátheácolor master batches are supplied byáTotaláPolymers. TheáCapWatcher IIIáfromáIntravis is used forátheáopticaláinspection thatáconcludes theáprocess.

Closed Loop: Controlácircuit betweenáinjection molding machine andáinspection system

Together witháIntravis, Netstaláwill, forátheáfirst time, present theáintegration ofáexternaláperipheraládata intoátheáaXos machine controller. Theámost important product characteristics ofátheá38ámmáclosures thatáare being produced live atátheátrade fair stand willábe constantly analyzed byátheáIntravis CapWatcher III. They willáthen be transmitted via Euromap 82/OPC-UA toátheámachine controller ofátheáELION 2200ľ1000áin theáformáofádata packages andádisplayed immediately inátheáaXos machine controller. Ifáneeded, individualácharacteristics, sucháasátheádiameter ofátheáclosures, can also be displayed onátheáindividually configurable dashboard, which allows machine operators toáalways keep anáeye onáthem. Thatámeans corrective measures can be taken quickly. Ifáimplemented according toáIndustry 4.0, theáoperator willáno longer have toáactively take action sinceátheáinjection molding machine ináaácontrolácircuit can self-regulate. Minimaláchanges toáaáproduct characteristic can be performed automatically withináaádefined process window. This allows forátheásustained production ofáclosures withátheáexactly defined product characteristic.

NetstaláatáDrinktec: 11Ś15áSeptember, Messe München, HalláA4, Stand 321

Source: Netstal

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